Next Meetings:
NEXT MEETING IN SEPTEMBER
Jim McGhee:
"Morgan's Christmas Raid"
Sharon Weedlin: "Ulysses S. Grant: In His Own Words, Part 2"
Harold Miederhoff:
"Nathan Bedford Forest, Part 2"
Last Meeting:
Andy Papen:
"This is murder, order those troops back!' Grant's Assaults on Vicksburg, May 22, 1863"
Ralph Kreigh:
"The West Points of the Confederacy"
Roger Baker:
"The Early Days of the Civil War in Missouri, 1850-1860"
Harold Miederhoff:
"Nathan Bedford Forest"


Sharon Weedlin: "Ulysses S. Grant: In His Own Words"



Gordon Sobel
"The Genius of  James B. Eads"



Bill Lay "The
 Civil War in Mid-Missouri"



Jim McGhee
"Dream Into Nightmare"


Andy Papen
"...Harper's Ferry has gone up!"


Ron Thomas
"Gen. D. H. Hill"


Harold Miederhoff
"Civil War HMOs"


Gordon Sabel
"Bloody Bill Anderson"


Book Review








Previous Meetings:




Video Tapes of previous area meetings.


Field Trips:
Recommended WebLinks


Civil War History Sources:
Missouri Slave Narratives
Univ. of  Missouri
Mollus Internet Index
Official Records
Flags of the Confederacy
Missouri Volunteer Forces (Union)
Univ. of  N. Carolina Electronic Books
Civil War, Slavery and Reconstruction in Missouri


Index to Previous Articles
Manuals for sale:
Finding Rural Civil War Campsites
Interpreting History from Relics Found in Rural Civil War Campsites



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Early Projectiles and Early Ironclads

 

he period of the Civil War was one of a rapidly changing ordnance and naval technology. New ideas and new materiel were being introduced daily. Both the North and the South grasped much of the new technology and effectively put it to use to their own purpose and advantage. As with the early developments in American longarms, such as, barrel rifling and the Minie bullet, almost all of the early developments and experiments with vessel cladding and naval artillery rifling took place in Europe before the Civil War. Artillery projectiles were classified by their shape as spherical, (fired from smoothbore guns), or elongated, (fired from rifled guns). They were also classified by their construction. Solid shot (either spherical or elongate) were made of cast iron; shells (either spherical or elongate) could be made of cast-iron, chilled iron, and steel had hollow interiors containing the bursting charge;

There were two theories prevalent at the time of the battle between the CSS Virginia and the USS Monitor as to how projectiles should be used against the plates of an ironclad ship. One theory held that the projectile should batter its way through the armor and wood on the side of an ironclad and let the destructive effects of the projectile be the splintering and shattering effects of the armor upon the ship's inhabitants. In naval terms. this is sometimes referred to as racking. No explosive charge was associated with this type and artillery bolts or solid round shot are the best examples of this theory.  The other theory was the use of piercing projectiles which the projectile initially enters the ships armor through a piercing action and the explodes a charge within the armor or behind the armor killing and maiming the ship's inhabitants. This was the precursor to today's armor-piercing artillery shells. Battering  projectiles were usually made of cast iron or wrought iron while piercing projectiles were made of cast-iron usually some part of which usually the nose had been rapidly-chilled for better penetration.  Steel was rarely used because of the expense or lack of production facilities..

On March 9, 1862 Gustavis V. Fox, Assistant Secretary of the Navy and Lt. Henry A. Wise, Bureau of Ordnance, watched the encounter between John Ericsson's Monitor and Virginia (aka.Merrimac) from a small tugboat in Hampton Roads. Although Monitor nor the Merrimac had been materially injured and it was apparent that something more powerful than Monitor's 11-inch Dahlgren smoothbore guns would be required to defeat the Confederate ironclads.. After the battle, the Confederates counted 20 indentations from solid round shot on the Merrimac's  armor after the battle made from the Monitor's massive smoothbore guns. Each of these 11- inch cannon balls  weighed 170 pounds. The Confederates felt lucky as 41 shots against them were made by the Monitor. Damage consisted of the breaking only six of the top layer of plates. Merrimac's armor consisted of 4 inches of iron and 22 inches of wood. The two layers of 2-inch thick rolled armor plates sloped at an angle of 35 degrees. At this angle, the iron battering shot from the Monitor simply shattered upon impact.  This type of sloping construction was recommended to the Confederates by studies of plate penetration made by the British Admiralty. The Merrimac's battery consisted of ten guns; four single-handed Brooke rifles, and six 9-inch Dahlgren guns. Two of the rifles, bow and stern pivots, were 7-inch; the other two were 6.4-inch caliber, one on each broadside. The 9-inch Dahlgren gun on each side nearest the furnaces was fitted for firing hot shot. A few 9-inch shot with extra windage were cast for hot shot. No other solid shot were on board during the fight. The engines were the same the vessel had whilst in the United States navy. 

The Monitor used another "invention" borrowed from the British: Captain Cowper Coles’ revolving turret. However Coles' turret rotated on a circular roller track located along the base of the turret - the outer edge and weight of the turret base rested on this roller track. The Monitor's gun turret rested and rotated on a central spindle - a design feature which placed significant, and possibly unacceptable, torsion stress on the rotating central spindle, and this design feature would come to haunt subsequent Erickson monitors. A shrewd reporter for the Scientific American Magazine, observed the Monitor's construction and in February of 1862 reported: "The successful operation of the devices for supporting and turning the turret appears to us more doubtful than that of any other portion of this battery. The turret weighs 140 tons, and while it is hung upon a central shaft, it must be constantly turned to point the cannon, and it is subjected to the concussions not only of its own heavy guns, but also the battering of the enemy's artillery." The side armor of the Monitor was 4 1/2 " thick and that of the turret was 8".  During the Battle with the Merrimac, it was quickly realized that the Monitor's pilot house which was elevated above the deck prevented the cannons from firing in a straight forward direction. Numerous hits to her turret and deck plates were recorded by early photographs and her wheel-house was severely damaged by Confederate shelling.

Early photograph showing numerous hits to the turret of USS Monitor from CSS Virginia. Problematic pilot house seen in background and lack of "splash rail" at base of rotating turret.

After observing the Monitor/Merrimac battle, Assistant Navy Secretary Fox come ashore at Fort Monroe was attracted by an experimental 15- inch Rodman cannon lying nearby. This obviously was the gun needed to defeat the Confederates. And by April, 1862, Dahlgren completed a 15-inch gun design to fit the new 20-foot turrets of the Ericsson designed Passaic-Class ironclads. The Passaic class were single-turreted monitors designed as enlarged versions of the original Monitor. As such they were larger in all basic dimensions and incorporated a number of significant improvements. Among these were the installation of a permanent stack, a pilot house on top of the turret, permanent standing ventilators, and an increase in the thickness of the armor of the turret was 11"; and side was increased to 5". 

Early improvements to the Monitor.  Here the Passaic-class monitor Catskill was improved with a  permanent smoke stack, a pilot house on top of the turret, permanent standing ventilators (possibly the white tubes in the pictures foreground), and an increase in the thickness of the armor of the turret and sides. A "splash rail" with thickened armor was placed at the base of the turret to prevent turret jamming and to prevent seawater from entering the base of the turret during high seas. This was a major problem for the original Monitor because of her low freeboard.

Also in the foreground of the photograph, are several 9-inch rifled bolts and a 15-inch rifled shell. These do not appear to belong to the smoothbore cannon of the Catskill. This picture was taken shortly after a battle in which the Catskill and six other Passaic-class monitors engaged with Confederate coastal batteries within Charleston Harbor.

The first 15-inch Dahlgren smoothbore guns were mounted alongside 11-inch shell guns since the 15-inch guns could not be produced quickly enough to provide two for each turret. The carriages were made of iron and the gun ports were so small that the 26.5-inch muzzles could not protrude. Consequently, a smoke/concussion box was devised as shown in the illustration to protect the gun crew from the blast of the explosion. 

Detail of theTurret Guns of the Catskill.  Note the differences in cannon bores of the 15-inch Dahlgren which did not extend beyond the turret versus the 11-inch Dahlgren on the right. Also seen are several dents made in the turret armor. Pointing of the turret and guns was done with the 11-inch port as the 15-inch port was entirely closed by the smoke/concussion box..

Early testing of the Dahlgren 15-inch gun was carried out in attacks on Fort McAllister, Ga. On January 27, 1863, Commander John Worden, of Monitor fame, and now captain of the new Passaic-class monitor Montauk, fired twenty-six 15-inch projectiles at the fort from a range of 1,600 yards. "The firing from turret seemed slow and deliberate to those in engine room; the smoke from guns was forced rapidly into fireroom at each discharge, but was well diluted with air by the fans, and rapidly passed out through furnaces and smokepipe, causing no unusual discomfort." Rear Admiral DuPont commented, "We have obtained valuable information in the success of the working of the XV- inch gun . . . My own previous impressions of these vessels . . . have been confirmed, viz., that whatever degree of impenetrability they might have, there was no corresponding quality of aggression or destructiveness as against forts, the slowness of fire giving full time for the gunners in the fort to take shelter in the bombproofs." More testing came in April, 1863, when, the Catskill steamed across the bar into Charleston Harbor, SC. along with six other Passaic-Class monitors: the MontaukPassaic, Patapsco, Nantucket, Nahant, Weehawken and with the experimental ironclad, New Ironsides and the new double-turret monitor Keokuk. The fleet was under Admiral DuPont who had been assured by Assistant Secretary Fox that such vessels could steam into Charleston Harbor and come out "without impunity". The Confederates has carefully prepared for this moment. They had placed electric mines in several places in the harbor and they had moored buoys at proper places to give themselves accurate ranges and as the union ships came in line with these buoys, the coastal forts around the harbor fired by batteries with perfect precision. 

Bombardment of Ft. Sumter and a adjacent forts near Charleston by the Union fleet, April 7, 1863. Monitors engaged were the Weehawken, Passaic, Montauk, Catskill, Nahant, Patapsco, and Nantucket along with the experimental monitor, New Ironsides and the double-turreted Keokuk.

The Confederates did more harm battering at the monitors with their 7 inch rifle bolts fired from Brooke guns than with armor-piercing ordinance. The Keokuk which was the closest to Ft. Sumter, was struck 90 times; 19 shots pierced her armor at or below the water-line; both of her turrets were pierced in several places; her forward gun was disabled early in the contest, and the vessel was with great difficulty kept afloat till next morning when she sank in 13 feet of water. The Weehawken was struck 53 times;; her deck was pierced so that the water ran through it; her side armor was in one place was shattered to pieces by repeated hits form the Confederate guns and her turret revolved with difficulty due to heavy hits. The Passaic was struck 35 times. Early in the action, shot striking the turret disabled the 11 inch Dahlgren smoothbore, rendering it useless for the remainder of the engagement, Soon after the turret was found to be jammed. This was later repaired but the turret performed irregularly. Her Captain wrote in his report, "A little after, a very heavy rifle-shot struck the upper part of the turret, broke all its 11 [ONE INCH THICK]  plates, and then glancing upward, took the pilot house, yet with such force as to make an indentation of two and a half inches, extending nearly the whole length of the shot. The blow was so severe as to considerably mash in the pilot-house, bend it over, open the plates, squeeze out the top, so that on one side it was lifted up three inches above the top on which it rested, exposing the inside of the pilot-house and rendering it likely that the next shot would take off the top itself entirely."

The  Parrott 8 inch rifled shell was one of the most effective armor-battering shells in the Federal Arsenal Its body was made of cast iron but the short nose was chilled to temper the metal where the stresses would be the greatest. Unfortunately, the 8 inch Parrott gun failed after only 5 shots on the monitor Patapsco.

The Montauk was struck 14 times but was not materially injured. The Patapsco, the fourth ironclad in the line, was struck 47 times and her 8 inch Parrott rifled gun which had been substituted for the 11 inch Dahlgren smoothbore was silenced at its fifth discharge. The 15 inch Dahlgren was also able to fire only five rounds before becoming silenced also. The Catskill was struck 20 times but was not disabled. The Nantucket was hit 51 times, and its 15 inch gun was disabled after its 3rd discharge, by shots received in the port-stopper and turret, driving in the plating, and rendering the gun useless. Her turret became jammed for a time and her deck and side plates were heavily damaged. The Nahant was hit 36 times and was badly mauled. Her turret became jammed and useless after several heavy shot blows A piece of iron weighing 78 pounds was blown into her pilot house deranging the steering gear, killing the quartermaster at the helm, striking down the pilot, and leaving the commander alone in the pilot house. The vessel was entirely disabled and was forced to drop out of action, along with the Passaic and the Keokuk. At the end of half an hour, the Confederates had poured 3500 projectiles on the attackers, at a rate of 160 shot per minute. Four of the monitors with damaged turrets had the rivets of the iron armor become dislodged and come flying off into the turret and this wounded gun crews , disables gun carriages and jammed turret rotation.

The sinking of the Keokuk allowed the Confederates an opportunity to examine a Federal monitor at first hand. Confederate Major D. B. Harris reported: "Her turrets within 41/2 feet of their tops had been pierced by 4 10 inch shot and one 7 inch rifle shot, and a wrought iron Brooke bolt had penetrated seven-eights of its length and was stuck in the armor plating." He also observed that the 10 inch smoothbore round shot appeared to be just as effective at 900 yards as the Brooke bolts against Federal monitor turrets. 

Successful and Unsuccessful Confederate Experiments. 7 inch Hobsen punch projectile failed because of shattering on impact (Right). 6.4 inch smoothbore Brooke wrought iron bolt deformed upon impact (Middle) and 7 inch Brooke armor battering rifled bolt.

Du Pont's fleet was defeated in a little under an hour. The fleet had been under the concentrated fire of some of the most destructive guns of that period. Many of the nine ironclad with were part of the engagement were repaired and reassigned to the Gulf of Mexico fleet.

Federal and Confederate naval engineers and ordinance officers soon learned that armor of less than 4 1/2 inch thickness was very vulnerable to armor punching bolts. Testing was always underway to develop better punching ordinance. John Brooke, head of Confederate Naval Ordinance, experimented trying to come up with suitable armor battering projectiles. He found through exhaustive testing that cast iron shot generally broke into many pieces when fired against armor. His only other alternative was to use wrought iron which was deficient in hardness to do much damage. To overcome this drawback he tapered the nose of his projectiles slightly at the nose and this had the effect of compressing the metal into the head of the projectile. Even with this modification, most of the energy of the projectile was expended in the deformation process (see middle picture to the left) rather than armor penetration. Brooke also experimented with a projectile brought forward by  Lucian Hopson of Texas. The nose of the projectile was in the form of a 3 sided pyramid. The drawback was the iron nose of this projectile could not be made strong enough to penetrate armor. In September, 1863, Admiral Dahlgren reentered Charleston Harbor with ironclads and exchanged fire with the coastal forts in which the Hopsen projectile was used. This time the Confederates did not fair as well and Admiral Dahlgren commented: "The enemy fired some shots of wedge shape, samples of which were picked up from the decks of the Lehigh - an absurd practice originating in the brain of some wild inventor." Brooke's experiments showed that by reducing the caliber of the projectile, adding rifling and using a heavy powder charge a flat-headed wrought-iron bolt could be driven through the thickest armor, provided that it struck squarely and at right angles.

Ordinance testing of punching projectiles at the Washington Navy Yard. Note holes in iron plates from projectile tests. Here it was also found that the 8-inch Parrott, one of the common weapons of the monitor, with 150-pound bolts and only a 16-pound charge could break through but not punch 4 1/2-inch plates. 

The second series of Ericsson monitors built during the Civil War were of  the Canonicus class. This class was again an improvement in design based on experience gained by both the original Monitor and the Passaic. The Canonicus was slightly longer measuring 225 feet in length, but slightly narrower than the Passaic. This was done to give the new monitors greater performance.  In all, nine Canonicus class monitors were built: Canonicus, Catawba, Mahoptac, Manayunk, Manhattan, Oneota, Saugus, Tecumseh and the Tippicanoe.  

Canonicus-class monitor Mahoptac carried two improved 15 inch Dahlgren smoothbore guns inside an improved turret in which the smoke/concussion box had been eliminated. More ventilation was also added.

In armament the Canonicus monitors carried two improved fifteen inch smoothbore Dahlgrens. The turret gun ports were enlarged to eliminate the smoke/concussion box and to accommodate the new 16 inch muzzle design. Ventilation, always a problem aboard monitors, was improved by the installation of more powerful blowers.  Normally, the crew for firing the 15-inch gun consisted of 14 men, but often only eight men were preferred as being equally efficient with less crowding. Final justification for the 15-inch gun came on June 17, 1863 when Weehawken’s cored shot (An empty hollow interior projectile that it decreased the strain on the gun and increased the velocity of the shot.) penetrated the Confederate ironclad Atlanta’s 4-inch armor plating and broke the heavy iron casting at the top of the pilot house. Surrender occurred after only 15 minutes of fighting. Three type of projectile were provided, and the 440-pound solid shot could be fired with 60-pound charges at close quarters, although 50 pounds was the normal charge. Cored shot of 400 pounds was recommended for use against masonry. The 330-pound shell contained 13 pounds of powder and was ordinarily fired with a 35-pound charge. It contained three navy time fuses of 3 1/2, 5, and 7 seconds. 

In addition to the heavy smoothbores, a few of the monitors were equipped with the 8-inch 150-pdr. Parrott rifles. Of the Passaic class, Lehigh and Patapsco had them in place of the 11-inch shell guns, and finally the 11-inch of Passaic was replaced with a 150-pdr. rifle. The twin-turreted Onondaga also had a 150-pdr. Parrott alongside the 15-inch smoothbore in each turret. The extra range of the rifles was occasionally useful in reaching targets unattainable with the smoothbore. 

Precursor to the Modern Armor-Piercing Shell.   An 8-inch studded English Armstrong "blind" shell used during the siege of  Fort Fisher, N.C. (Dec. 1864 - Jan. 1865) by its defenders against the Federal fleet. It was designed to penetrate armor-plates and explode.  Armstrong , 150-pounder, muzzle-loaded rifled gun intended to fire shell at right  (with British seacoast gun carriage), captured at Fort Fisher in January 1865. An Armstrong gun of this type was "built up" of a series of concentric wrought iron tubes made from spiral coils welded together with a steam hammer. The tubes or hoops, were then shrunk over one another so that the inner tube, or barrel, was in a state of compression and better able to resist the force of the explosion. Each tube was turned on a lathe to a slightly smaller diameter than the one it was to fit over. Then it was expanded by heating and dropped into place.
Federal "Stafford" Projectile consisted of a central bolt and a built up thin body which enabled a very high velocity for armor piecing.

During the siege of Fort Fisher, N.C., the Confederates had at their disposal the latest in British armor-piercing projectiles. The Armstrong projectile was made of wrought-iron or low steel, with very thick sides and had rows of brass or copper studs projecting from their sides to fit into the grooves of the muzzle-loading Armstrong rifled gun . The "blind" shell had no fuse. The thin oval cap in the nose collapsed as the shell struck armor plate and the heat generated by the projectile entering the armor set off an internal powder charge. The sides and bottom of the shell were thick enough to withstand the explosion. This funneled the explosion straight forward to blow its way through much like the modern-day armor piercing shell. Because of the high muzzle velocity of this shell, the heat generated by the impact was high enough to ignite the power charge. The explosion of the internal powder was delayed until the shell entered the armor by use of a woolen bag. It is not known how successful the Confederates were with this shell, but in all probability the Federal fleet did not venture close enough to the fort to make them effective. 

The Federals also used a limited number of smaller caliber high velocity rifled projectiles. The best known of these was the invention of Charles W. Stafford. It consisted of a chilled iron bolt surrounded by a built-up wooden body. Because of its lightness, the bolt would reach a very high velocity as it left the gun. The wooden sides broke away from the projectile as it hit the armor and the small bolt punched through. Later the central bolt was covered in thin metal.

As the Civil War drew to a close, it could be said that the armor piercing projectiles met with limited success even tough hundreds of them had been fired. The armor piercing projectile simply did not punch through armor. But when used in conjunction with battering projectiles to loosen the armor, the combination of the two was very effective.

 

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